Hardline Design was engaged by Toyota Research Institute to help develop a new autonomous vehicle. The role included designing the cover for the cameras and sensors on top of the vehicle.
Clay model was a significant step towards resolving the surface orientations and relationships.
The process began developing the 3D CAD model from sketches and clay scale models, and 3D scan data leading to a CAD model refined to Class-A standards.
CAD development involved using hand sketches to ensure engineering fitment and establish best build for optimal surface data
CAD Development blended design intent with engineering requirements, verified with 3D-printed parts.
Design refinement some surfaces presented challenges in terms of continuous highlight flow that were resolved using specific build methods and patch layouts.
CAD development ensured perfect highlights and surface curvatures (the rainbow range) stayed within acceptable limits.
Physical models played a major role in ensuring the CAD model features had the correct dimensions, balanced visually.
Renderings were generated throughout the project to ensure proper highlights and detail dimensions